Description

Unbeatable new power pack

Highest level of quality and safety

Capacitor formation recorded - Quality control for consistent capacitor quality through automated formation
Shock-proof capacitor battery - No contact of the capacitors to the device housing; sparkover (short circuit) is therefore not possible!
Cooling channel - Protects the electronic components from getting soiled. Ideal cooling of the inverter charging p.c. board for high sequence cycles.

Mild steel

Stainless steel

Aluminium

Brass

M3 to M8 - #4 to 5/16"

GENERAL INFORMATION

Application

Especially suitable for thin sheets (at least 0.5 mm)
ISO – especially suitable for fixing heating, ventilation and air-conditioning mats (HVAC)

Process variants

ADVANTAGES

Features

Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
Function monitoring – automatic function test following power-up; monitoring of all internal system functions
Display of error codes – on digital display
Library function – automatic specification of charging voltage through selection of stud diameter according to welding range; fine adjustment via arrow keys

Structure

Extremely easy to operate
Compact
Robust - Powder coated steel housing withstands rough treatment in shop and on site

Safety

With integrated mains filter (protection against voltage peaks)
Optimal for construction sites with large mains voltage fluctuations – use even with critical voltage supply (- 25% + 20%)
EMC test (DIN EN 60974-10)
High-voltage test with log (DIN EN 60974-1)
Logged capacitor forming for quality control of the stud welding capacitors
Self-forming capacitors provide a longer life period and higher reliability
Retriggering lock-out – prevents welding on a welding element that has already been set
Thermal monitoring of charging unit and internal temperature of stud welding unit– automatic shutdown in case of overheating
Temperature controlled cooling fan – reduces noise and dust in the stud welding unit (greater system reliability)
Optimal protection against external interferences
IP-code: IP 23 (92-12-1502B) / IP 21 (92-12-1504B)

Welding

Display – infinitely adjustable power setting (charge reversal via set-point switch); easy monitoring of all functions via LED displays
Powerful – built-in power reserves
Trouble-free changing of welding voltage polarity possible by reconnecting welding current and ground cables
Use of special capacitors (developed for stud welding)

TECHNICAL SPECIFICATIONS
Automatic	Option
Welding range	Studs #4 to 5/16", dia. 14 ga to 5/16"; cupped head pins dia. 14 ga and 12 ga; insulation pins dia. 14 ga and #4 (studs M3 to M8, dia. 2 to 8 mm; cupped head pins dia. 2 and 2.7 mm; insulation pins dia. 2 and 3 mm)
Welding material	Mild steel, stainless steel, aluminum and brass
Welding rate	M3 = 40 studs/min. (Charging voltage 60 V) M8 = 14 studs/min. (Charging voltage 200 V) M8 = 12 studs/min. (Charging voltage 220 V)
Capacitance	66 000 μF
Welding time	1 to 3 ms
Energy	1 600 Ws
Charging voltage	50 to 220 V (stepless voltage regulation)
Primary power	115 V/230 V, 50/60 Hz, 10 AT
Power source	Capacitor
Cooling type	F (temperature controlled cooling fan)
IP-code	IP 23 (92-12-1502B), IP 21 (92-12-1504B)
Dimension L x W x H	15.75" x 8.07" x 9.84" (400 x 205 x 250 mm) without handle
Suitable Guns	See below
Weight	30.87 lbs (14 kg)
Order No.	92-10-1502B (230 V) 92-12-1502B (115 V) 92-13-1502B (100 V)