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Sunbelt Stud Welding
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www.sunbeltstudwelding.com

Capacitor Discharge (CD) Stud Welder - CDMi 2402

Capacitor Discharge (CD) Stud Welder - CDMi 2402

Description

Application

  • Especially suitable for thin sheets (at least 0.5 mm)

Features

  • Microcontroller
  • Function monitoring
  • Display of error codes
  • Library function
  • Process monitoring
  • RS-232 interface

Safety

  • Integrated mains filter (protection against voltage peaks)
  • Optimal for construction sites with large mains voltage fluctuations
  • EMC test
  • High-voltage test with log
  • Retriggering lock
  • Thermal monitoring of transformer and internal temperature of stud welding unit
  • Temperature-regulated ventilator
  • Control unit galvanically separated from welding lines
  • Optimal protection against external interferences
Mild steel
Stainless steel
Aluminium
Brass
M3 to M8 (M10) - #4 to 5/16" (7/16")
GENERAL INFORMATION
Application
  • Especially suitable for thin sheets (at least 0.5 mm)
  • All-rounder for automation
  • Extensive library function
  • Change over of capacitors for optimal energy input
  • M3 to M8 (M10)
  • #4 to 5/16" (7/16")
TECHNICAL SPECIFICATIONS
Welding ProcessCD
Welding MaterialMild steel, stainless steel, aluminum and brass
TechnologyInverter-Capacitor Charging Technology
EquipmentAutomation
DisplayLCD
Welding RangeM3 to M8 (M10 limited), dia. 2 to 8 mm (dia. 10 mm limited)
#4 to 5/16" (7/16" limited), dia. 14 ga to 5/16" (dia. 3/8" limited)
Welding RateM3 / #4=40 studs/min. (voltage 60 V)
M8 / 5/16"=21 studs/min. (voltage 170 V)
M10 / 7/16"=17 studs/min. (voltage 210 V)
Capacitance99 000 μF/33 000 μF with change over of capacitors
Welding time1 to 3 ms
Energy2,400 Ws / 800 Ws with change over of capacitors
Charging voltage50 to 220 V (stepless voltage regulation)
Primary power230 V*, 50/60 Hz, 10 AT (slow blow) *alternative primary power see Order Number
Connected load1000 VA
Power sourceCapacitor
Cooling typeF (temperature controlled cooling fan)
IP codeIP 21
Dimension L x W x H (without handle)22.44" x 11.22" x 11.42"
(570 x 285 x 290 mm)
Weight57.32 lbs / (26 kg)
Suitable guns / headsSee below
Order number92-12-22412B (115 V)
92-10-22412B (230 V)

Stud Welding Guns

Stud Welding Gun - C 08 with foot ring
C 08 with foot ring
M3 to M8 (M10) - #4 to 5/16"
  • Universal design for use on flat surfaces
  • All-rounder also used for welding galvanised base material
  • Aluminium to M4 (#8)
C 08 with centering tube PPR-2
C 08 with centering tube PPR-2
M3 to M8 (M10) - #4 to 5/16″
  • Used for welding with templates and for protection against spatter
  • All-rounder also used for welding galvanised base material
  • Aluminium to M4 (#8)
Stud Welding Gun - CA 08 with foot ring
CA 08 with foot ring
M3 to M8 (M10) - #4 to 5/16" (7/16")
  • Universal design for use on flat surfaces
  • Used to avoid rear side marking on thin sheets
  • Aluminium to M6 (1/4")
  • Brass to M4 (#8)
Stud Welding Gun - CA 08 with centering tube PPR-2/CD
CA 08 with centering tube PPR-2/CD
M3 to M8 (M10) - #4 to 5/16" (7/16")
  • Used for welding with templates and for protection against spatter
  • Gap gun used to avoid rear side marking on thin sheets
  • Aluminum to M6 (1/4")
  • Brass to M4 (#8)
Stud Welding Gun - PAH-1 (Tripod)
PAH-1 (Tripod)
M3 to M8
  • Studs length (from 0.31 to 1.18") - other lengths only by request
  • Universal design for flat surfaces
  • Hand gun for fully automatic stud feed (with VBZ-3) or hand feed
  • Recommended for large-scale production
Stud Welding Gun - PAH-1 (centering device dia. 30 mm)
PAH-1 (centering device dia. 30 mm)
M3 to M8
  • Studs length (from 0.31 to 1.18 inches) - other lengths only by request
  • Used for welding with templates
  • Hand gun for fully automatic stud feed (with VBZ-3) or hand feed
  • Recommended for large-scale production