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Sunbelt Stud Welding
1-800-462-9353
www.sunbeltstudwelding.com

Production Stud Welders - CNC Automated Bench Welders

Production Welders - CNC automated bench welders range from a basic single-head, hand-loaded stationary bench welder to the most sophisticated fully automated, multi-head auto feed CNC Stud Welder.

We can design a production stud welding system to meet your requirements, 1-800-462-9353.

Automated Stud Welding - Videos

CNC - Automated Bench Welder - Video Demonstration

Stud Welding with an Hand Held Automatic Stud Feeding System
- Video Demonstration

Installation of flanged aluminum CD studs with Sunbelt Pro-C 1000, VZB Feeder Bowl and PHM-500 Lift / Gap Stud Welding Gun, for rapid, high quality welds.

Looking for a custom system to increase your production?

We can assist in designing and building a CNC Production Stud Welder suited for your application, 1-800-462-9353.

Automated / CNC Stud Welders

IPC 90

Automated Stud Welder HBS - IPC 90
  • System integrators for integration into production lines
  • Stud welding process self-sufficiently controlled by HBS components
  • Parametermonitoring for optimal welding results
  • Control up to 5 welding heads
  • M3 to M8, dia. 3 to 8 mm
  • #4 to 5/16", dia. #4 to 5/16"

CPW Series

Production Stud Welder
  • Entry-level CNC stud welding machine with 1 welding head
  • High speed with highest positioning accuracy by robust machine base frame
  • Working with different work piece heights on a working range of 23.6 in x 16.5 in x 4.7 in (600 mm x 420 mm x 120 mm)
  • M3 to M8 (dia. 10/12/12,7 mm only possible with modification)
  • #4 to 5/16" (dia. 3/8" to 1/2" only possible with modification)

MPW Series - MPW 1010/2010 CNC Multi Production Welders

Production Stud Welder
  • High performance CNC stud welding machine (with up to 4 welding heads)
  • Highest speed possible with high positioning accuracy through rugged design
  • Very short set-up time (a.e. automatic calibration of Z-axes)
  • M3 to M8 (dia. 10/12/12,7 mm only possible with modification)
  • #4 to 5/16" (dia. 3/8" to 1/2" only possible with modification)

PC-S Production Center Standard Manual

PC-S Production Center Standard Manual - Automated Stud Welder
  • All variations of stud welding
  • With manual or automatic stud feeding (30% faster)
  • Welding Range - #4 to 5/16", dia. #4 to 5/16", (M3 to M8, dia. 3 to 8 mm); dia. 3/8" to 1/2" (dia. 10 to 12.7 mm) only possible with modification
  • Stud Length - 0.31" to 1.57" (8 to 40 mm) other dimensions on request
  • Stud Welding Head - KAH 412, alternative: KAH 412 LA (mechanical length compensation - gap)
  • T-slot work plate - 19.69" x 14.76" (500 x 375 mm)

Stud Welding Heads for Automated Stud Welding

Automatic Stud Welding Head
KAH 412 - Automatic Stud Welding Head with Digital Display
  • Especially suitable for thin metal sheets from 0.5 mm
  • Digital display (1/100 mm) for the position of the welding piston using integrated measuring system
  • Direct reading for the adjusted plunge and lift dimension
  • Pushbutton detent system to facilitate changing the feeding tube
  • Electronically controlled

Automatic Stud Welding Head
KAH 412 LA - Automatic Stud Welding Head with Length Compensation
  • Especially suitable for thin metal sheets from 0.5 mm
  • Automatic compensation of length tolerance of welding elements through integrated length adjustment
  • Manual or fully automatic stud feed possible (welding element is automatically pushed through the feed tube in the chuck)
  • Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
  • Individual adjustment options for optimum welding results

VBZ-3 Fully Automatic Weld Stud Feeder

Fully Automatic Stud Feeder for stud welding elements with a flange
VBZ-3 Fully Automatic Weld Stud Feeder
  • Feeding unit VBZ-3 for quick, fully automatic feeding for welding elements with flange according to current standards
  • Fully automatically feeding of welding elements from dia. 3 to dia. 8 mm (with flange); (other dia. on request)
  • Length from 8 to 50 mm (no rebuilding)
  • Feed Speed - Up to 30 studs/min (depending on welding element and feeding tube)
  • Air Pressure Connection - 6 bar/800 liter/min
  • Special feeding units on request