6381 Windfern
Houston, TX 77040
Phone: 713-939-8903
Fax: 713-939-9013
Toll Free: 800-462-9353

New Stud Welding Technology

 

Inverter IT 1001 Arc Welder


 

Characteristics Of The IT 1001

  • High process dynamics
  • Superior weld quality
  • Extremely high duty cycle
  • Integrated process control (option)

  • Compact design, low weight
  • Can be set to electrode welding
  • Highest reliability against external interference

Click Here for Data Sheet

 

ROTOMAT 800 "NUT WELDING" by
Rotating ARC
The revolution in ARC welding · Time savings up to 90% · Cost savings up to 80%
Applications:

  • Welding of special bosses like threaded sleeves or tubular products (nipples, pipes, etc.) with special designed welding tip configuration
  • For through-holes and dead-end-holes applications, i.e. convex, curved, rounded or flat surfaces
  • For every thickness of plate
  • Welding possible in all positions

The Theory:
The current and the radial field from an external magnetic field actuates a rotating force which moves the arc in a circular ring. The rotation speed can reach up to 120 m/s.

Benefits:

  • Finally available are hand held welding guns to weld bosses like threaded sleeves, nuts or tubes in accurate positions on through holds and round surfaces.
  • High quality weld (gas tight under optimum conditions).
  • Easy handling also on job site by a light weight equipment.
  • Very short welding time and low energy input allows welding on thin metal sheets without warping.
  • No residuals in threads of nuts or threaded sleeves.
  • Time savings up to 90%.
  • Cost savings up to 80%.


Power Unit ROTOMAT 800
Welding range: 10"-1/2" (larger dia. and special nuts upon request)
Welding material: special low carbon and stainless welding steel
Welding rate: depends on diameter up to 20pcs/min.
Welding time: 5 - 990 ms
Welding current: 300/ 400/ 550/ 800A
Primary power: 400 V, 50/60 Hz, 3 phases, 32 A, 25 KVA
Insulation class: IP 22
Gas supply: included in standard version
Dimension LxWxH 20" x 13" x 10"
Weight: 105 lbs


Wire Tie Down Stud

Wire Tie Down Studs, designed specifically for quick and rugged wire security. Holds wire bundles up to 1" in diameter and can be neatly welded into place within milliseconds providing a permanent worry-free wire maintenance system.

Wire tie down weld studs

The Wire Tie Down Stud was created as an aesthetic and reliable alternative to traditional screw and adhesive fasteners. Because Wire Tie Down Studs are stud welded into place, eliminating the need for drilling holes, they provide a secure installation that will not break, loosen, or weaken over time. With a pull off that exceeds the capability of a typical 3/16" nylon strap, Wire Tie Down studs are ideally suited for any wire assembly need from heavy duty construction equipment to wire management in industrial control boxes and telephone junction boxes.

The stud is a capacitive discharge (CD) weld stud. This means that the stud is installed with traditional CD stud welding equipment. The stud is equivalent to a U.S. #10 fastener. The wire tie stud is compatible with any CD welder capable of welding a #10 stainless steel fastener.

INSTALLATION PROCEDURE:
  • Insert the stud extension into the welding gun chuck.
  • Position the tie down against the work and pull the welding gun trigger.
  • Remove the gun from the tie down.
  • Break off the extension with a pair of pliers.
Note: The stud retainer finishes below the surface of the nylon saddle for a smooth, non abrasive surface.

Click Here to view the Mechanical Properties of the Wire Tie Down Stud