6381 Windfern
Houston, TX 77040
Phone: 713-939-8903
Fax: 713-939-9013
Toll Free: 800-462-9353

Stud Welding: New Technology

Stud Welding: New technology developed has resulted in increased stud welding capabilities. Contact Sunbelt Stud Welding at 1-800-462-9353 to learn more about the latest effective technologies in our industry.

Included in the new stud welding technology line are inverter Arc welders, the Rotomat 800 for nut welding and the Wire Tie Down Studs.

Inverter IT 1001 Arc Welder



*Characteristics Of The IT 1001*

High process dynamics Superior weld quality Extremely high duty cycle Integrated process control (option)	Compact design, low weight Can be set to electrode welding Highest reliability against external interference
Click Here for Stud Welding Equipment Data Sheet

ROTOMAT 800

"NUT WELDING" by
Rotating ARC

The revolution in ARC welding · Time savings up to 90% · Cost savings up to 80%

Applications:

Welding of special bosses like threaded sleeves or tubular products (nipples, pipes, etc.) with special designed welding tip configuration
For through-holes and dead-end-holes applications, i.e. convex, curved, rounded or flat surfaces
For every thickness of plate
Welding possible in all positions

The Theory:
The current and the radial field from an external magnetic field actuates a rotating force which moves the arc in a circular ring. The rotation speed can reach up to 120 m/s.

Benefits:

Finally available are hand held welding guns to weld bosses like threaded sleeves, nuts or tubes in accurate positions on through holds and round surfaces.
High quality weld (gas tight under optimum conditions).
Easy handling also on job site by a light weight equipment.
Very short welding time and low energy input allows welding on thin metal sheets without warping.
No residuals in threads of nuts or threaded sleeves.
Time savings up to 90%.
Cost savings up to 80%.

Power Unit ROTOMAT 800

Welding range:			10"-1/2" (larger dia. and special nuts upon request)

Welding material:			special low carbon and stainless welding steel

Welding rate:			depends on diameter up to 20pcs/min.

Welding time:			5 - 990 ms

Welding current:			300/ 400/ 550/ 800A

Primary power:			400 V, 50/60 Hz, 3 phases, 32 A, 25 KVA

Insulation class:			IP 22

Gas supply:			included in standard version

Dimension LxWxH			20" x 13" x 10"

Weight:			105 lbs

Wire Tie Down Stud

Wire Tie Down Studs, designed specifically for quick and rugged wire security. Holds wire bundles up to 1" in diameter and can be neatly welded into place within milliseconds providing a permanent worry-free wire maintenance system.

Wire tie down weld studs

The Wire Tie Down Stud was created as an aesthetic and reliable alternative to traditional screw and adhesive fasteners. Because Wire Tie Down Studs are stud welded into place, eliminating the need for drilling holes, they provide a secure installation that will not break, loosen, or weaken over time.

With a pull off that exceeds the capability of a typical 3/16" nylon strap, Wire Tie Down studs are ideally suited for any wire assembly need from heavy duty construction equipment to wire management in industrial control boxes and telephone junction boxes.
The stud is a capacitive discharge (CD) weld stud. This means that the stud is installed with traditional CD stud welding equipment.

INSTALLATION PROCEDURE:

Insert the stud extension into the welding gun chuck.
Position the tie down against the work and pull the welding gun trigger.
Remove the gun from the tie down.
Break off the extension with a pair of pliers.

Note: The stud retainer finishes below the surface of the nylon saddle for a smooth, non abrasive surface.

Click Here to view the Mechanical Properties of the Wire Tie Down Stud