6381 Windfern
Houston, TX 77040
Phone: 713-939-8903
Fax: 713-939-9013
Toll Free: 800-462-9353

Equipment: Inverter Stud Welders: Inverter IT 2002

 


Inverter 1001
 
 
 

 

General Information

Application

  • Especially suitable for thicker sheets of about .093 inches  (2 mm) or higher
  • Especially suitable for welding of concrete anchors/shear connectors for job site applications
  • Suitable for through deck welding

Process Variants

  • Short cycle drawn arc welding
  • Drawn arc welding

Equipment

  • Welding with ceramic ferrule (series)
  • Welding with shielding gas (optional)

 

Advantages

Structure

  • Extremely easy to operate
  • Compact
  • Mobile – highly mobile thanks to compact dimensions and low weight (50% less weight compared to conventional stud welding units)
  • Robust – metal housing withstands rough treatment in shop and on site

Safety

  • With integrated mains filter (protection against voltage peaks)
  • Optimal for construction sites with large mains voltage fluctuations–use even with critical voltage supply ±10%
  • EMC test
  • High-voltage test with log
  • Retriggering lock-out – prevents welding on a welding element that has already been set
  • Thermal monitoring of transformer – automatic shutdown in case of overheating
  • Temperature-regulated ventilator – reduces noise and dust in the stud welding unit (greater reliability)
  • Control unit galvanically separated from welding lines – high degree of functional safety
  • Optimal protection against external interferences
  • Protection class IP 23
  • Also permits operation outdoors

Welding

  • Display – infinitely adjustable power setting; easy monitoring of all functions via LED displays; easy operation via membrane keyboard and digital display; setting of welding parameters, programs, shielding gas (optional); digital display of current, welding and gas-preflow time; separate settings for welding current and welding time
  • Powerful – built-in power reserves
  • Trouble-free changing of welding voltage polarity possible for reconnecting welding current and ground cables
  • Outstanding welding quality – very high arc stability even at weak welding currents
  • High process flexibility – high clock frequency (30 kHz) of stud welding unit allows highly dynamic regulation for welding process


Technical Data

Gas

Option

Welding range

#4 to 1”, dia. 14ga to 1” (M3 to M24, dia. 2 to 25mm)

Welding material

Mild steel, stainless steel, aluminum

Welding rate

7/8”  = 7 studs per minute (dia. 22 mm = 7 studs/min)

Welding current

2,000 A (max.)

Current adjustment range

300 to 2,000 A (stepless)

Welding time

5 to 1,500 msec (stepless)

Primary power

480/460 V, 3 phases, 50/60 Hz, 63 AT (alternative input voltages available)

Connected load

100 KVA (with 400 V mains), 80kw

Cooling type

F (temperature controlled cooling fan)

Protection class

IP 23

Operation and storage conditions

According to current standards

Dimensions L x W x H

23.6” x 19.7” x 32.7” (600 x 500 x 830 mm) without handle

Weight

209.4 lbs (95 kg)

Order No.

93-66-2201

 

93-66-2202 (Gas)

Features

  • Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
  • Function monitoring – automatic function test following power-up; monitoring of all internal system functions
  • Lift test – for gap welding guns and stud welding heads
  • Library function – automatic specification of welding current and welding time through selection of stud diameter according to welding range (with and without shielded gas); fine adjustment via arrow keys

Suitable stud  welding guns

  • A 12
  • A 16
  • A 22
  • A 25
  • Al 06

 

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